MOLD MAKING
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Mold manufacturing and molding

Mold manufacturing - Mass production
Mold manufacturing is a crucial step in transforming a product from a prototype (hand model) to mass production.
 A reasonable mold manufacturing plan can provide advantages in the mass production processes such as injection molding,
 die-casting, blow molding, extrusion molding, silicone molding, and stamping molding.
Design for Manufacturing and Moldflow
Initial project review and feasibility analysis as well as mold flow analysis can be maximized Identify errors in the process of R & D to production in advance to avoid some wrong designs, Unreasonable design, such as unqualified in manufacturing, reduce process losses, improve process efficiency. We provide reviews and DMF for each project to confirm the feasible process to achieve the customer's product various requirements
Injection mold:
Ordinary injection mold, two-color injection mold, coated mold, and MIM mold processing and manufacturing, We also provide injection molding services
Die casting mold:
We provide aluminum alloy die casting mold, zinc alloy die casting mold manufacturing and molding services
Maximum machine 650T
Silicone mold:
Can do different shapes of silicone products, hardness from 20-70 degrees, two-color and multi-color parts,
Conductive silicone, liquid silicone, etc
Extrusion mold:
Aluminum alloy profile products, plastic profile products, from small sample to mass production
Stamping die:
Provide all kinds of materials stamping die and forming, single stamping die, continuous stamping die,
From small samples to mass production
Thick plate blister:
The blister mold is made of aluminum alloy, which can be formed more quickly for some parts and can be produced in small batches. It has a lower cost than injection mold, the mold manufacturing week is short, and large-scale products can be made, with the thickness up to 5mm, and different surface treatments can be provided

System Certification

 
 
 
Quality Control
 
 
Quality is the most solemn commitment that an enterprise makes to its customers. From the beginning of each project to procurement, production, inspection, and after-sales service, we adopt advanced testing equipment and digital management methods, implement a full-process quality traceability mechanism, and conduct real-time monitoring of key control points. At the same time, we regularly conduct internal audits and employee training, and continuously optimize the quality process.
The company has obtained certifications for quality management systems such as ISO 9001 and ISO 13485.
 
 
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System Certification

 
 
 
 
Solutions for plane deformation of parts
 
 
    Product Type Examples
 

Case studies of product types section

Material: 
PA66 + 30% GF

Size:
Flatness tolerance: 0.2 - 0.3 mm
Maximum deformation of the part before calibration: 1.65 mm



After the sample size is determined, the plan will be revised.
The mold for T2 sample is ready and the project delivery has been successfully completed.
 
 
   Inspecting tools / fixtures (electronic inspection equipment)
 

Inspecting tools / fixtures 

 
 
   Correction mold
 

Correction mold

The pain points and conventional solutions for the planar distortion and warping of die-cast parts
Thin-walled die-cast components, due to their high strength and lightweight characteristics, are widely used in various fields such as the metal casings of mobile phones and tablet computers, electric vehicles, and aircraft components. However, after the die-casting process, these components often exhibit irregular curvature deformations, which are difficult to meet the tolerance requirements. Moreover, such deformations are difficult to handle and have a significant impact on subsequent operations such as automatic welding and assembly. Therefore, a flatness correction treatment must be carried out.

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Max Deliverability
 
Contact us
Sunlike Make Ltd
0086-17773714490
Fuyong Community, Fuyong Sub-district, Bao'an District, Shenzhen City
 
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